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So your best bet is to buy something like 0.5 mm and 1 mm and give it a go, going thicker if you need it to hold shape better, and thinner if it isn't bending to shape very well. Will heating the aluminum make it easier to bend without a break? Free postage. In a large sheet, a long piece of flat bar could be used as a dolly and some careful tinkering, but the crease will almost always be noticeable. U.S.Customer Service: ... Bolton Tools 36" Heavy Duty Bending Brake | HB3612 $298.00. I want to bend aluminum by hand to make my own mobile phone case. In some cases bending may produce a small change in sheet thickness. Preparing to Bend Sheet Metal with a Vise, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/e\/ef\/Bend-Sheet-Metal-Step-1-Version-2.jpg\/v4-460px-Bend-Sheet-Metal-Step-1-Version-2.jpg","bigUrl":"\/images\/thumb\/e\/ef\/Bend-Sheet-Metal-Step-1-Version-2.jpg\/aid1412562-v4-728px-Bend-Sheet-Metal-Step-1-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":"728","bigHeight":"546","licensing":"
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